Portfolio

A bespoke front splitter designed for a Porsche 924, using a 3D scan captured by the customer on their phone. I converted the scan into a detailed CAD model, creating a custom-fit design ready for 3D printing. The result is a tailored solution that combines precision modelling with practical, real-world application.

The client required a bespoke stair tower to provide safe access to two 10-metre-high tanks on site. Using a 3D scan of the existing area, I designed a galvanised steel structure tailored to the site layout. The tower was developed in three pre-assemblable sections, allowing it to be efficiently craned into position and simplifying installation on site. This project demonstrates how accurate 3D modelling can support practical, site-specific engineering solutions and streamline installation.

Working from the client’s overall dimensions and design regulations, I developed a detailed 3D CAD model of a race dune buggy chassis. The frame was designed with manufacturability in mind, preparing the tube geometry for laser cutting and ensuring the components were suitable for accurate fit-up and welding. The project demonstrates a practical, fabrication-focused approach to structural CAD design, taking the client’s requirements through to a manufacturing-ready model.

Designed to meet the client’s specified capacity and inlet/outlet requirements, this project involved modelling a bespoke water tank and supporting steel frame. I also developed a gas strut-assisted hinged lid to improve ease of access for operation and maintenance, calculating the opening angles and required strut loads to achieve the desired movement and support. The result was a practical, purpose-designed assembly combining structural CAD modelling with mechanical mechanism design.